Today GCL is a proud owner of having state of art manufacturing technology. In every product we have our expertise and strive to give best product to our customer. Our products and its infrastructure are cited below.
Main Plant – We have well established plant set up to produce 2000 BARRELS per shift. In this plant, we have sheet cutting & sizing, spot welding, line welding, seaming, degreasing and partial drying in preheating oven facilities. All equipments are well maintained and designed to produce optimum level.
Lacquer Lancing Section – We have developed a special type of lacquer application system to give the best quality BARRELS. Besides, we have two way traceability methods to detect leakage and seepage in BARRELS. Entire process is on semi-auto system and least manhandled. We ensure that our BARRELS are produced under dust-free atmosphere and are aesthetic in appearance.
GI Section – Over the period of time we have mastered the manufacturing of GI BARRELS. Today GCL is the only Company in India having highest capacity in producing GI BARRELS & having all the required infrastructure In-house. Needless to say we have ample infrastructure and manpower to produce more than 500 BARRELS per day.
Blow molding section – Quality of the Composite BARRELS is penetrated in its liners. To ensure zero complaint & assure best quality liners GCL has made its own blow molding facilities at its plant. By this adopted infrastructure we have gained more confidence of our customers as regards to the quality of Composite BARRELS and other HMHDPE products. We have 5 blow molding machines having different capacity of production. We utilize HMHDPE granules from IPCL / Reliance only.
Welding section – We do all-sided-welding to our BARRELS on specific demand of our valued customer. This section has different types of welding equipments and rotators. These BARRELS are used to fill highly hazardous products.
Quality Lab – In this section we have raw material testing facilities. We do analysis of raw materials and chemical compatibility test of epoxy lacquer, seaming compound & GI. We strictly follow GCL quality standards.
We have the required infrastructure for carrying out the following tests:
Acetone test – This is done to check quality of Epoxy coating and ensure best quality product to our valued customer. This is done batch wise.
Drop Test – This is one of the BIS standards and is conducted at each batch.
Leakage test – All BARRELS undergo a 100 % dip test to ensure “no leakage “of BARRELS.
Soap solution test – This is conducted online on every BARREL to detect any seepage in BARRELS. Soap solution is poured on welded parts after filling the pressure up to 0.5 bars.